Multicomponent binders for PcBN performance enhancement in cutting tool applications

Kateryna Slipchenko; Volodymyr Bushlya; Denys Stratiichuk; Igor Petrusha; Antionette Can; Vladimir Turkevich; Jan Eric Ståhl; Filip Lenrick

doi:10.1016/j.jeurceramsoc.2022.04.022

Multicomponent binders for PcBN performance enhancement in cutting tool applications

Kateryna Slipchenko, Volodymyr Bushlya, Denys Stratiichuk, Igor Petrusha, Antionette Can, Vladimir Turkevich, Jan Eric Ståhl, Filip Lenrick

Research output: Contribution to journal › Article › peer-review

Abstract

This study proposes a novel design of binders for polycrystalline cubic boron nitride (PcBN) cutting tool materials. Well-known binder phases TiC and TiN were combined with transitional metal nitrides ZrN, VN, and HfN. Performance screenings of longitudinal turning Inconel 718 and AISI 316 L highlighted the superior performance of PcBN materials with mixed TiC-ZrN and TiC-VN binders. These two systems were further sintered in a wider range of temperatures. XRD and STEM-XEDS analysis confirmed mutual dissolution of both TiC and ZrN, and TiC and VN, thus forming two types of solid solutions (Ti,Zr)(C,N) and (Ti,V)(C,N). Extended performance tests showed that tools with TiC-ZrN binder outperform reference PcBN with TiC binder by up to 20% when machining Inconel 718. When machining hardened Caldie tool steel, the performance of tools with TiC-ZrN and TiC-VN binders were 80–90% higher than the reference tools.

Original language	English
Pages (from-to)	4513-4527
Journal	Journal of the European Ceramic Society
Volume	42
Issue number	11
DOIs	https://doi.org/10.1016/j.jeurceramsoc.2022.04.022
Publication status	Published - 2022

Bibliographical note

Funding Information:
This research was supported by Flintstone 2020 , European Commission' project was funded by European Union’s Horizon 2020 Research , European Commission' and Innovation Programme , European Commission' under the (grant agreement number 689279 ), as well as by a Visby Scholarship from the Swedish Institute (grant number 25946/2018 ). It is also a part of the Sustainable Production Initiative cooperation between Lund University and Chalmers University of Technology .

Funding Information:
This research was supported by Flintstone 2020, European Commission' project was funded by European Union's Horizon 2020 Research, European Commission' and Innovation Programme, European Commission' under the (grant agreement number 689279), as well as by a Visby Scholarship from the Swedish Institute (grant number 25946/2018). It is also a part of the Sustainable Production Initiative cooperation between Lund University and Chalmers University of Technology.

Publisher Copyright:
© 2022 The Authors

Subject classification (UKÄ)

Metallurgy and Metallic Materials

Free keywords

CBN
HPHT
Machining
Microstructure
Solid solution

Access to Document

10.1016/j.jeurceramsoc.2022.04.022Licence: CC BY-NC-ND

National Center for High Resolution Electron Microscopy - ARTEMI Atomic Resolution TEM infrastructure of Sweden
Wallenberg, R. (Manager)
Centre for Analysis and Synthesis
Infrastructure

Cite this

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title = "Multicomponent binders for PcBN performance enhancement in cutting tool applications",

abstract = "This study proposes a novel design of binders for polycrystalline cubic boron nitride (PcBN) cutting tool materials. Well-known binder phases TiC and TiN were combined with transitional metal nitrides ZrN, VN, and HfN. Performance screenings of longitudinal turning Inconel 718 and AISI 316 L highlighted the superior performance of PcBN materials with mixed TiC-ZrN and TiC-VN binders. These two systems were further sintered in a wider range of temperatures. XRD and STEM-XEDS analysis confirmed mutual dissolution of both TiC and ZrN, and TiC and VN, thus forming two types of solid solutions (Ti,Zr)(C,N) and (Ti,V)(C,N). Extended performance tests showed that tools with TiC-ZrN binder outperform reference PcBN with TiC binder by up to 20% when machining Inconel 718. When machining hardened Caldie tool steel, the performance of tools with TiC-ZrN and TiC-VN binders were 80–90% higher than the reference tools.",

keywords = "CBN, HPHT, Machining, Microstructure, Solid solution",

author = "Kateryna Slipchenko and Volodymyr Bushlya and Denys Stratiichuk and Igor Petrusha and Antionette Can and Vladimir Turkevich and St{\aa}hl, {Jan Eric} and Filip Lenrick",

note = "Funding Information: This research was supported by Flintstone 2020 , European Commission' project was funded by European Union{\textquoteright}s Horizon 2020 Research , European Commission' and Innovation Programme , European Commission' under the (grant agreement number 689279 ), as well as by a Visby Scholarship from the Swedish Institute (grant number 25946/2018 ). It is also a part of the Sustainable Production Initiative cooperation between Lund University and Chalmers University of Technology . Funding Information: This research was supported by Flintstone 2020, European Commission' project was funded by European Union's Horizon 2020 Research, European Commission' and Innovation Programme, European Commission' under the (grant agreement number 689279), as well as by a Visby Scholarship from the Swedish Institute (grant number 25946/2018). It is also a part of the Sustainable Production Initiative cooperation between Lund University and Chalmers University of Technology. Publisher Copyright: {\textcopyright} 2022 The Authors",

year = "2022",

doi = "10.1016/j.jeurceramsoc.2022.04.022",

language = "English",

volume = "42",

pages = "4513--4527",

journal = "Journal of the European Ceramic Society",

issn = "0955-2219",

publisher = "Elsevier",

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TY - JOUR

T1 - Multicomponent binders for PcBN performance enhancement in cutting tool applications

AU - Slipchenko, Kateryna

AU - Bushlya, Volodymyr

AU - Stratiichuk, Denys

AU - Petrusha, Igor

AU - Can, Antionette

AU - Turkevich, Vladimir

AU - Ståhl, Jan Eric

AU - Lenrick, Filip

N1 - Funding Information: This research was supported by Flintstone 2020 , European Commission' project was funded by European Union’s Horizon 2020 Research , European Commission' and Innovation Programme , European Commission' under the (grant agreement number 689279 ), as well as by a Visby Scholarship from the Swedish Institute (grant number 25946/2018 ). It is also a part of the Sustainable Production Initiative cooperation between Lund University and Chalmers University of Technology . Funding Information: This research was supported by Flintstone 2020, European Commission' project was funded by European Union's Horizon 2020 Research, European Commission' and Innovation Programme, European Commission' under the (grant agreement number 689279), as well as by a Visby Scholarship from the Swedish Institute (grant number 25946/2018). It is also a part of the Sustainable Production Initiative cooperation between Lund University and Chalmers University of Technology. Publisher Copyright: © 2022 The Authors

PY - 2022

Y1 - 2022

N2 - This study proposes a novel design of binders for polycrystalline cubic boron nitride (PcBN) cutting tool materials. Well-known binder phases TiC and TiN were combined with transitional metal nitrides ZrN, VN, and HfN. Performance screenings of longitudinal turning Inconel 718 and AISI 316 L highlighted the superior performance of PcBN materials with mixed TiC-ZrN and TiC-VN binders. These two systems were further sintered in a wider range of temperatures. XRD and STEM-XEDS analysis confirmed mutual dissolution of both TiC and ZrN, and TiC and VN, thus forming two types of solid solutions (Ti,Zr)(C,N) and (Ti,V)(C,N). Extended performance tests showed that tools with TiC-ZrN binder outperform reference PcBN with TiC binder by up to 20% when machining Inconel 718. When machining hardened Caldie tool steel, the performance of tools with TiC-ZrN and TiC-VN binders were 80–90% higher than the reference tools.

AB - This study proposes a novel design of binders for polycrystalline cubic boron nitride (PcBN) cutting tool materials. Well-known binder phases TiC and TiN were combined with transitional metal nitrides ZrN, VN, and HfN. Performance screenings of longitudinal turning Inconel 718 and AISI 316 L highlighted the superior performance of PcBN materials with mixed TiC-ZrN and TiC-VN binders. These two systems were further sintered in a wider range of temperatures. XRD and STEM-XEDS analysis confirmed mutual dissolution of both TiC and ZrN, and TiC and VN, thus forming two types of solid solutions (Ti,Zr)(C,N) and (Ti,V)(C,N). Extended performance tests showed that tools with TiC-ZrN binder outperform reference PcBN with TiC binder by up to 20% when machining Inconel 718. When machining hardened Caldie tool steel, the performance of tools with TiC-ZrN and TiC-VN binders were 80–90% higher than the reference tools.

KW - CBN

KW - HPHT

KW - Machining

KW - Microstructure

KW - Solid solution

U2 - 10.1016/j.jeurceramsoc.2022.04.022

DO - 10.1016/j.jeurceramsoc.2022.04.022

M3 - Article

AN - SCOPUS:85130129418

SN - 0955-2219

VL - 42

SP - 4513

EP - 4527

JO - Journal of the European Ceramic Society

JF - Journal of the European Ceramic Society

IS - 11

ER -

Multicomponent binders for PcBN performance enhancement in cutting tool applications

Abstract

Bibliographical note

Subject classification (UKÄ)

Free keywords

Access to Document

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Equipment

National Center for High Resolution Electron Microscopy - ARTEMI Atomic Resolution TEM infrastructure of Sweden

Cite this