TY - JOUR
T1 - On chemical interactions between an inclusion engineered stainless steel (316L) and (Ti,Al)N coated tools during turning
AU - Bjerke, Axel
AU - Lenrick, Filip
AU - Hrechuk, Andrii
AU - Slipchenko, Kateryna
AU - M'Saoubi, Rachid
AU - Andersson, Jon M.
AU - Bushlya, Volodymyr
N1 - Publisher Copyright:
© 2023 The Authors
PY - 2023/11/15
Y1 - 2023/11/15
N2 - Non-metallic inclusions offer one of the most effective routes for improving the machinability of steels. However, the wear-reducing mechanisms activated by such inclusions are not fully understood. The interactions are notoriously difficult to predict due to the wide variety of steel grades, cutting conditions, and tool materials employed in industry. The interaction between PVD (Ti,Al)N coated cemented carbide tools, non-metallic inclusions, atmospheric oxygen, and the stainless steel 316L in a turning operation is therefore investigated here as a case study. The study includes turning experiments, nanometer resolution microscopy, and thermodynamic calculations. The paper explains how not only too high a contact pressures hinder the formation of protective deposits at the tool edge, but also how too low a contact pressure leads to excessive wear. A range of conditions specified in this paper must therefore be met for the two observed protective non-metallic inclusions Mg1Al2O4 and Al2Ca2Si1O7 to be preferentially deposited on a tool. Hence the coating wear is experimentally investigated, explained, and a thermodynamic calculation method for predicting the protective or degenerative potential of a deposit on the coating is presented.
AB - Non-metallic inclusions offer one of the most effective routes for improving the machinability of steels. However, the wear-reducing mechanisms activated by such inclusions are not fully understood. The interactions are notoriously difficult to predict due to the wide variety of steel grades, cutting conditions, and tool materials employed in industry. The interaction between PVD (Ti,Al)N coated cemented carbide tools, non-metallic inclusions, atmospheric oxygen, and the stainless steel 316L in a turning operation is therefore investigated here as a case study. The study includes turning experiments, nanometer resolution microscopy, and thermodynamic calculations. The paper explains how not only too high a contact pressures hinder the formation of protective deposits at the tool edge, but also how too low a contact pressure leads to excessive wear. A range of conditions specified in this paper must therefore be met for the two observed protective non-metallic inclusions Mg1Al2O4 and Al2Ca2Si1O7 to be preferentially deposited on a tool. Hence the coating wear is experimentally investigated, explained, and a thermodynamic calculation method for predicting the protective or degenerative potential of a deposit on the coating is presented.
U2 - 10.1016/j.wear.2023.205093
DO - 10.1016/j.wear.2023.205093
M3 - Article
AN - SCOPUS:85168441197
SN - 0043-1648
VL - 532-533
JO - Wear
JF - Wear
M1 - 205093
ER -